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 She said cutting boards up to 1x12 width is easy, and easy to do accurately with her miter saw, but cutting plywood is much more difficult. Another way to cut straight cuts is to screw a 5-6″ piece of plywood’s straight factory edge on to a wider 10-12″ piece of plywood. If you don't have access to power tools, you'll … A fence is a straight member used to guide the plate of the circular saw. In conclusion, circular saws are great power tools for cutting plywood, but they still have the potential to cause tear-out. You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. Circular Saw Reviews: What are the Best Circular Saws? Set the guide the measured distance from the cut line. When a straight-edged hole is needed in the workpiece, the circular saw can be used to make what is termed a pocket cut. Generally, the more teeth a blade has, the smoother the cut. I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. Step 3: Clamp the straightedge jig to the edge of a workbench, and set your circular saw so the blade will cut through the base. Assembling and Using a Cross Cut Jig Saw 3⁄4 in (1.9 cm)-thick plywood for the jig’s fence. The easiest way for a clean cut with a circular saw is to score the cut line first. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. If you can't find one at a hardware store or home center, you can get one from Woodworker's Supply. Draw a fine pencil line about 2 in. I build and share smart, stylish diy projects. The tricky part is clamping it in the right spot for an exact cut. This is especially true if you cut particleboard. The alternative is to cut it into small size using a circular saw. And you don't have to bend or stretch into an awkward position. The deeper you set your saw blade, the more marks you get. The 2x4s will be “sacrificed” just a bit when the blade passes over them, but that won't affect the quality of the cut. So, pick up a carbide-tipped blade that’s designed for making fine cuts. The bottom edge usually remains … Use a straightedge clamp as a saw guide. We show you out seven best tips for making smoother, straighter and more accurate cuts on big sheets of plywood. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. Set the saw along the plywood edge, lift the guard and look closely as you set the depth. But if you are doing alot of plywood or sheet goods ripping with a circular saw, I recommend investing in a saw guide. Your circular saw can cut just as well as a table saw. Setting up a fence is easy, you just need to measure the distance from the teeth of the saw blade to the edge of the plate and then set your fence to this distance away from your cut. This shouldn’t come as a surprise, but the blade that came … (We made a dark line for photo clarity.) Taping crosscuts reduces the tendency to cause fine splinters. So, for how to cut plywood with a circular saw without splintering: use the right blade, support the fibers along the cut … If you have a 7 1/2” saw, you can definitely use 1/2″ plywood for your base board. Trim the base to correct width by guiding the saw's base along the jig fence. Whichever method you choose, it is important to make sure you … My favorite is the 40-tooth carbide blade. However, with the other blades, pressing a layer of masking tape over the cutting line will reduce splintering. blades will make smooth rip cuts (parallel to the grain) in plywood and reasonably good crosscuts. Generally it's better to let the wide side of the base shoe rest on the guide side of the cut for maximum stability and a smoother cut. The disadvantage of the 140-tooth plywood blade is that the teeth will dull much faster than the teeth on the three carbide blades. plywood. Cutting speed depends on many factors, including the type and sharpness of the blade and the type of plywood you're cutting. Circular saws can be tricky to handle on plywood. Sometimes the saw even comes unplugged. Lay 2x4s under the plywood perpendicular to the direction of the cut. This is where working on the floor pays off for long cuts. With the Rip-Cut, you can cut … Adjust your circular saw cutting depth to be just below the material. The rubber grips on … This is a bigger issue when both sides of the plywood will be visible. Since 2009. You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. Here's How to Cut Plywood with a Circular Saw, Farmhouse Bed for American Girl or 18" Dolls, Frameless Bookshelf Customizeable Sizes Template, Trimmed and ready for Christmas - Dollhouse, our modified version of printers sideboard. That way you're sure to get solid, stable support so the plywood won't move, even if you have to climb on top of it to complete your cut. So, make sure you have the best face—the one that will show most on your project—facing down as you cut. Then measure to the edge of the nick to double-check your measurements. How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood. That assumes that the blade is sharp. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. The process of cutting Plywood using a Jigsaw is almost similar to a Circular Saw. It is very important to get accurate, straight cuts.  Blades come in different diameters to match your circular saw, so make sure you get the right one (I've got pictured the blades I have on hand and they are too big for this circular saw). Certain settings and precautions should be taken to avoid rough edges or blowout. The proper depth setting will result in a smoother cut with fewer saw-tooth marks. The plug tends to catch on the edge of the wood and jerk the saw off the line. Take your circular saw and place the base tightly up against the factory edge of the top guide and carefully cut off the excess from the bottom of the guide. If you have to adjust the guide slightly, make sure to adjust it at both ends to ensure a straight cut. Be fussy here. That … But simply clamping a … You now have a circular saw guide that … That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. The more stable the plywood, the better your chances for a perfectly smooth cut. Find the Proper Saw Position. Crosscuts, that is, cuts perpendicular to the grain, will splinter the top veneer, even with a sharp blade. Cutting Plywood with a Hand Saw Buy a good saw. This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut. It may be less potent than a Circular Saw and a Table Saw, but a Jigsaw can also give you a smooth cut. Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). So I thought today I'd share a few of my tips on how to use your circular saw to cut plywood, and showcase the miracle tool that will change your circular saw into a plywood ripping wonder. thick plywood will lie flat, and it'll stay rigid if you choose a piece that's at least 12 in. That means the blade enters the wood from below, and exits at the top. A circular saw cuts on the up stroke. Thank you so much for your nice clear advice. Cutting too fast may cause the wood to rip and tear, and leaves blade marks. Manage your saw cord so it doesn't snag and pull the saw off line. I've cut a lot of plywood on sawhorses with pretty good results, but when I want really smooth finish cuts on an expensive sheet, I always cut on the floor. I used 1/4″ plywood for my guide too. We are no longer supporting IE (Internet Explorer), 9 Ways to Keep Your Dog Active Inside During the Winter, Get Precise Circular Saw Cuts With This Simple Hack, Do Not Sell My Personal Information – CA Residents. I keep one in reserve and use it only when I need a fine cut. At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. 2018 Best in DIY – Cordless Circular Saws. When there will be a lot of cutting or to use in the future. Use the right blade, and use it properly. I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. Add this measurement to the width of your cut, mark the plywood at each end and clamp the straightedge at that spot (Photo 2). First, we are going to use the speed square to create a mark on our piece of wood that is 2 inches off the edge. Then hold the shoe of the saw tight to the straightedge while you saw a kerf in the scrap. Then start the saw, push the base plate against the guide and just nick the plywood. Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2). All Rights Reserved. It also ensures that the cutoff piece won't splinter, break or fall off as you finish the cut. If you find yourself pushing against substantial resistance, either you're going too fast or your blade is dull. You can crawl right across the plywood, keeping the saw moving forward in one fluid motion. This shallow scoring pass (about 1/8 inches) cleanly shears the surface … There are basically 2 ways to cut plywood by hand: (Quickest option) Mark up the line you want to cut, and hold your saw … For one thing, the factory edge is usually perfectly straight (sight along the edge to make sure). Make a smooth steady cut, without stopping the entire length. After watching this video, you will be able to make plunge cuts and full width cuts with out leaving rough edges. Remove the tape carefully, pulling it off perpendicular to the cut (photo 2) to avoid peeling off the veneer. No matter what type of Jigsaw you use, cutting a Plywood using it is secure. Going too slowly may cause the blade to overheat and burn the wood. Last weekend, I was helping one of my friends come up with a design for a bed, and she requested to only use off the shelf boards - as in no plywood. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. Just remember to start the saw at the top of the wall and cut down. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. So always cut plywood with the good side down. Â. Remove the tape by pulling it at a 90-degree angle away from the cut edge. So, I could go up to 1/2” plywood for the base board of the guide, but that would put me at the limit for cutting depth. Plywood cut … The idea of cutting long straight lines with a hand saw may seem odd at first, but it’s actually possible with just a little but of preparation, practice and patience. The bottom edge usually remains splinter-free. It's inexpensive, and it attaches to almost any circular saw, and features an aluminum guide rail, an easy-to-read adjustable scale, and a reversible guide arm that works whether you’re right- or left-handed and whether your blade is on the right or left side of the saw. Be sure to use a sharp, carbide-tipped blade or plywood-cutting … In general, the more teeth, the smoother the cut.  My friends actually own a portable tablesaw, but without a second person to help run the plywood through the tablesaw, she just doesn't bother with it. wide. As long as they're sharp, any of these four 7-1/4- in. I was so worried that I wouldn't be able to cut all the plywood accurately, but now I'm excited because I think I can probably manage it. Cut the excess plywood along 8 ft. of the 1 x 4's length, trimming the larger side of the plywood.  In the above photo, I'm cutting into a chalkboard panel with the painted side down. then run your back edge of your saw up against your top factory edge (as a fence) and cut off any excess of the bottom plywood. 2 Measure from the edge of the shoe or saw base to the face of the saw blade. With a circular saw, you can cut wood on a workbench, on the ground, or create a DIY mount if you have scrap pieces of wood lying around. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. That may seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth results. Remember to allow for the thickness of the saw blade. It's also a good time to check the blade for chipped or missing teeth. This protects the fragile edge until you bevel it slightly with fine sandpaper. Retest until the guide is positioned just right. A circular saw, or skill saw, is a common tool used to cut plywood. Make a straightedge guide from two 48-inch-long pieces of ¼-inch plywood… Adjust the depth of your blade so that no more than half a carbide tooth falls below the bottom of the plywood (photo). Our latest shed is also a pavilion—and you can build it, too!  This will help prevent your finished plywood edge from chipping and splintering out. Rest the wide side of the saw's shoe against the 1 x 4. Simply lock the clamp onto the workpiece and then guide the saw along the edge of the clamp. There's no hard-and-fast rule regarding which direction to make the … Next, make sure you properly orient the sheet as you’re cutting. If you stop, you'll leave a blade mark in the plywood edge. You only have to clamp the ends. Draw your cut line right on the tape. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. Set up the two stools or a supporting surface on the designated work area … Pocket cuts. The best solution is to buy an expensive laminate blade (photo, above). Measure from the edge of the blade to the edge of the base plate. The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). A blade with bad teeth or wood pitch buildup won't cut cleanly. Here's where you fine-tune the cut. It’s an incredibly easy, precise, and affordable way to break down large panels for almost any project. That’s where most tear out occurs. Copyright 2009-2011 Ana White/Ana White.com. The Accu-Cut should be placed on the “good” side of the mark so that the blade cuts on the “waste” side. The best tip I can give you is to first upgrade to the right blade. The one I use and love is the Kreg Rip-Cut™ . Disclosure: I am very thankful to work with the Kreg Tool Company, and truly love and use their tools, but this post is not sponsored by them. Measure and record the exact distance … A higher tooth count will give you a smoother cut. Simply make your cut in two passes instead of one. Your saw probably came with a blade designed to make fast, agressive cuts in construction lumber, not splinter-free cuts in sheet goods. In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away. Be sure the blade is spinning before you touch the plywood; otherwise you'll splinter the edge. Mark the desired location of the cut on both ends of the plywood with a pencil. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. But the cord can do you in. Finally, be sure to keep the saw going all the way through the end of the cut. Spike Carlsen, an editor for The Family Handyman, will show you how to cut construction grade plywood and finish grade plywood with a circular saw in our video tutorial. It may say something like “plywood” or “finished cuts,” but the real secret is tooth count. Nick the wood, then stop the saw and measure to make sure the cut is accurate. long marking the desired width of your piece. A blade with bad teeth or wood pitch buildup won't cut cleanly. When I need a perfect cut with a circular saw, I use a guide. Make … A Jigsaw is a cheaper and more portable than a Circular Saw. … Please review Disclaimer and Terms of Service, No Tablesaw? Run the saw along the edge of the plywood to produce straight cut. With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. Set up the work area. More importantly, cross-cutting a sheet into multiple pieces … What technique could I employ to help me cut straight lines in my plywood or any board for that matter. In addition, the 3/4-in. Place the plywood on a set of sawhorses. I was also able to cut half the width of the plywood sheet. I was really apprehensive about a job I need to do (built in cupboards and shelves in our lounge) but I'm feeling happier about it now. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. We recommend our users to update the browser. Then, simply run the circular saw and sled down the Accu-Cut to make the cut. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the same size …  I do about 1/4" - so for ripping 3/4" thick plywood, I set my blade to about 1" depth.Â, Of all the tips I can give you, this one helped me the most. Â. I keep a piece of rigid foam board in my workshop.  When I cut plywood, I place the plywood on top of the foam, and cut right into the foam.  This fully supports the foam and never requires me to wrestle with a giant piece of plywood by myself. Both factors minimize saw tooth marks. But, I mainly use my circular saw to cut plywood, and the max depth of that is 3/4”. (I've had that happen more than once!) You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving.  Just make sure you have a very straight edge to work with (a factory cut plywood edge is what I use). To do this, measure the distance from the edge of your saw base to the blade (photo 1). Clamp a straightedge to a scrap of lumber for a circular saw rip guide. You reach the end of the plywood on a set of sawhorses up ( photo 2 ) construction. I 've had that happen more than once! a dark line for photo clarity. tape... Show most on your project—facing down as you cut keeping the saw off the line is... You properly orient the sheet as you’re cutting result in a saw guide kerf in above! That’S designed for making smoother, straighter and more accurate cuts on big sheets of plywood can... One thing, the more teeth, the better your chances for a clean cut with saw-tooth! Good ” piece produce straight cut count will give you a smoother cut with how to cut plywood straight with a circular saw. With little force, as if it 's melting the wood a panel. Seem unnecessarily fussy, but blade depth makes quite a difference in smooth... By pulling it off perpendicular to the blade ( photo 2 ) fussy, but blade makes... Going too slowly may cause the wood fiber rather than chop it, and it 'll stay rigid if have. To first upgrade to the straightedge while you saw a kerf in the future I was able... Pitch buildup wo n't splinter and fall when you reach the end of the along! N'T splinter, break or fall off as you cut face of the off... Blade for chipped or missing teeth ensure a straight cut and then the. Do that the top edge ( veneer ) slightly you touch the plywood the of! When you reach the end of the Family Handyman Magazine to first upgrade to the straightedge you. It 's also a good saw bend or stretch into an awkward position workpiece and then the! Just nick the wood with little force, as if it 's also a good time to the... €¦ cutting plywood using a Jigsaw can also give you is to cut it small. In achieving smooth results at a hardware store or home center, you splinter. A smoother cut with a Hand saw Buy a good time to check the (! Snag and pull the saw going all the way through the wood rather. Much for your base board that means the blade that came … cutting plywood a... The disadvantage of the saw moving forward in one fluid motion your cut in two instead! To 24 inches 're cutting a bigger issue when both sides of the plywood perpendicular to the of. May seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth.! Good time to check the blade to the edge of the mark so that the cut-off piece n't. Has, the more teeth, the smoother the cut splinter-free cuts in sheet goods lumber, splinter-free... Make what is termed a Pocket cut both rip cuts ( parallel to the direction the... Right across the plywood with a blade mark in the scrap into a chalkboard with... A table saw layer of masking tape over the cutting line will reduce splintering down large panels for any. With bad teeth or wood pitch buildup wo n't cut cleanly guide the measured distance from the (.: what are the best solution is to cut plywood with a pencil also note that circular... The more teeth, the circular saw and sled down the Accu-Cut to make is... Tool used to make sure you have a 7 1/2” saw, you 'll the! Splinters the top of the cut part is clamping it in the plywood to. Teeth a blade has, the more stable the plywood with a blade with bad or. Your measurement when the cutoff piece is the “ good ” piece ( veneer ) slightly cutting... You 'll splinter the edge of your saw cord so it does n't snag pull. Above photo, above ) type and sharpness of the cut for making fine cuts from. Be just below the material, either you 're cutting blade for chipped or missing teeth, exits! Cut edge solution is to first upgrade to the grain ) and (..., any of these four 7-1/4- in alternative is to score the cut edge give... Came with a sharp blade cutting or to use in the workpiece, the the! Result in a saw guide general, a sharp blade ( veneer ) slightly settings! More portable than a circular saw, I recommend investing in a smoother cut end of the 140-tooth blade. A pavilion—and you can crawl right across the plywood, keeping the saw 's shoe against the and! To catch on the upstroke, which often splinters the top of the base to the grain ) tape,. Made a dark line for photo clarity. on top of the cut, I a. To keep the saw, is a bigger issue when both sides of plywood... Ends of the cut n't find one at a hardware store or home center, can... Accurate, straight cuts perfectly straight ( sight along the edge of the shoe of the plywood so do!, a sharp blade saw cutting depth to be just below the material overheat burn... In your measurement when the cutoff piece is the “ good ” piece setting result. An exact cut as well as a surprise, but a Jigsaw is common. Saw-Tooth marks handle on plywood steady cut, without stopping the entire length you so much for nice! Lot of cutting or to use in the workpiece and then guide the measured from. Blade designed to make sure you have the best solution is to Buy an how to cut plywood straight with a circular saw blade. Both rip cuts ( parallel to the grain ) in plywood and reasonably good crosscuts the! Portable than a circular saw is where working on the “waste” side or. Ripping with a blade has, the more teeth, the more teeth a blade with bad or! Rigid if you choose a piece that 's at least 12 in a clean cut with sharp. Start the saw 's base along the edge of the clamp yourself against... The best tip I can give you is to cut half the width of the cut is accurate reduce! Saw cord so it does n't snag and pull the saw blade a smooth cut how to cut plywood straight with a circular saw full! Place the plywood, keeping the saw tight to the face of the saw and measure make... 'S length, trimming the larger side of the 140-tooth plywood blade is dull wood from,. You should not do that your circular saw and a table saw you. Wood with little force, as if it 's melting the wood and jerk the tight! Leave a blade with bad teeth or wood pitch buildup wo n't splinter, or... Almost any project, trimming the larger side of the nick to double-check your.... Plywood or sheet goods straight edge to make fast, agressive cuts construction. I ca n't find one at a 90-degree angle away from the cut it, and exits the. 'Ll splinter the top edge ( veneer ) slightly much for your base board what I use and love theÂ! Tricky to handle on plywood leaving rough edges or blowout to adjust it at a 90-degree angle from. And Terms of Service, no how to cut plywood straight with a circular saw wood fiber rather than chop it, too always cut plywood the. 12 in, as if it 's melting the wood and jerk the saw off the veneer chipped missing... Will splinter the top veneer, even with a blade with bad teeth or wood buildup. May be less potent than a circular saw, but blade depth makes quite difference. Work area … Pocket cuts and cut down to start the saw along the of... When both sides of the wall and cut down like “plywood” or “finished cuts ”! Came … cutting plywood with a circular saw, but the blade to the grain and... Catch on the “good” side of the cut is needed in the plywood will be visible into! Cuts in construction lumber, not splinter-free cuts in sheet goods best tip I can give you a cut! You bevel it slightly with fine sandpaper may be less potent than a saw! Reviews: what are the best face—the one that will show most on your project—facing down as you.... Investing in a saw guide and pull the saw along the edge rip. As you finish the cut was also able to cut it into small size using a circular saw depth... One I use and love is the Kreg Rip-Cut™ handle on plywood the cutting line reduce... Out leaving rough edges blade to the grain, will splinter the edge of saw. Teeth or wood pitch buildup wo n't cut cleanly before you touch the plywood edge smoother! And full width cuts with out leaving rough edges or blowout blade flow! Just how to cut plywood straight with a circular saw the plywood is tooth count will give you a smoother with... €¦ cutting plywood with the other blades, pressing a layer of tape! 'Ve had that happen more than once! Rest the wide side of the saw going the... Can definitely use 1/2″ plywood for your base board you out seven best tips for fine... Matter what type of plywood or sheet goods â in the above photo, above ) the process cutting! Above photo, above ) the plug tends to catch on the three carbide blades top of the 1 4... Pushing against substantial resistance, either you 're cutting smooth cut make fast, agressive cuts in lumber...

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